MonoLith™
Battery Platform
Bring the vehicle up in parallel. Pilot integration in ~10–16 weeks; certify your production pack on your timeline.
MonoLith™ Pack — Full Assembly
Structural cooling manifold, distributed BMS topology, and documented interfaces for rapid integration.
- • Documented mounting & electrical interfaces
- • UN 38.3 / UL 1973 program-ready documentation
- • CAN 2.0B (11/29-bit); DBC provided; VCU-master control.
Revolutionary Technology Platform
Our patented MonoLith™ platform represents a fundamental breakthrough in battery system architecture, delivering unprecedented scalability and cost efficiency for mission-critical applications.
Industry-First Patented Technology
Revolutionary modular architecture with proprietary scaling algorithms and thermal management systems.
Rapid Scalability Platform
Scale by 24-cell building blocks to the program's target energy — no redesign, no retooling, minimal lead time impact.
Minimal Tooling Investment
Standardized interfaces eliminate custom tooling costs. One platform serves multiple applications.
Accelerated Time-to-Market
Pre-validated modules and documented interfaces reduce integration time from months to weeks.
MonoLith™ in Action
Discover real-world applications and performance
Technical Specifications
Comprehensive technical data for engineering teams and system integrators.
Power & Energy
Physical & Environmental
Safety & Control
Controls & Communications
VCU-first control model: the BMS publishes limits & health on CAN and supervises HVIL, precharge, and contactors. Your VCU commands the loads within published limits. DBC is provided; message map & rates are documented in an ICD.
Integration highlights
- • CAN 2.0B (11/29-bit), up to 1 Mb/s
- • DBC provided for telemetry, limits, faults
- • VCU-master: BMS enforces safety, opens on fault
- • Configurable IDs/rates (documented ranges in ICD)
Engineering example (CAN 2.0B)
IDs shown as examples — your DBC carries the actual IDs and scaling.
# IDs shown as examples — your DBC carries the actual IDs, scaling, and endianness. 0x18FF50E5 BMS_Limits (20 ms) I_Charge_Max (A), I_Discharge_Max (A), V_Charge_Max (V), Flags 0x18FF51E5 BMS_Status (50 ms) Pack_V (0.1V), Pack_I (0.1A), SoC (%), Contactor_State, Precharge_State, HVIL # ---- Cell / Balance telemetry ---- 0x18FF60E5 VCU_Command (20 ms) Enable_Charge, Enable_Discharge, Charger_Ireq (A), Charger_Vreq (V) 0x18FF61E5 Cell_V_Page0 (50 ms) V0..V7 (mV) # 8 cells per page # ---- Protection / isolation ---- 0x18FF70E5 Isolation_Status (100 ms) Riso_Pos (kΩ), Riso_Neg (kΩ), ISO_Warn, ISO_Fault 0x18FF71E5 Faults_Latched (50 ms) Fault_Bitmap0, Fault_Bitmap1, Warn_Bitmap0, Warn_Bitmap1 # ---- Contactor / precharge detail ---- 0x18FF78E5 Precharge_Detail (50 ms) PC_State, PC_Timer (ms), V_Bus (0.1V), V_Pack (0.1V), dV (V), Inrush_Est (A) 0x18FF79E5 Contactors_Detail (50 ms) Main_Pos, Main_Neg, Precharge, Weld_Detect, HVIL_State # ---- Diagnostics / service ---- 0x18FF7AE5 Logger_Summary (500 ms) Max_Today_T (°C), Min_Today_V (mV), Trip_Count, Uptime (s) 0x18FF7BE5 Event_Trace (on evt) Event_ID, Severity, Arg0, Arg1 # Typical timing: telemetry 10–100 ms, balance/thermal 50–250 ms, version 2–5 s. See ICD for guarantees.
Structural & Tunable Thermal System
Leak certified, uniform ΔT, repeatable power, and easily fluid purge/bleed.
Structural
Stiffness + protection
Tunable
Per-array flow
Uniform ΔT
Repeatable power
Fast purge/bleed
Quick fluid maintenance
Leak Certified
24h N₂ hold
Structural, Tunable Cooling Array
Leak certified, uniform ΔT across arrays yields repeatable power and better cell life. Flow paths can be regulated as capacity scales.
Structural Manifold
Adds stiffness; protects flow passages from handling shock.
Per-Array Flow Control
Regulate distribution to maintain tight ΔT as arrays increase.
Pad Compliance
Thermal pad + torque pattern ensure full-area interface.
Fast Purge/Bleed
Service-oriented layout for quick fluid maintenance.
Leak Integrity (24h N₂)
Each manifold pressure-held with dry nitrogen; pressure-decay logged to serial.
Your ROI, Quantified
Tune a few assumptions and see the economics shift in real time.
ROI / Total Cost of Ownership
Wire-Bonding in MonoLith™
Understand where wire-bonding fits in the pack, and when we combine it with other joining methods.
- Decoupled development with low-heat interconnects
- Diagnostics to cell/board level; clean rework paths
- Hybrid strategy: wire-bond + laser where seams make sense
| Heat into cell | Low |
| Failure behavior | Redundant / compliant |
| Reworkability | High (bond-level) |
| QC methods | Pull/Shear + inline logs |
Customer Success Stories
Real-world deployments demonstrating MonoLith™ platform advantages across industries.
Aerospace Prototype Program
Challenge
Rapid iteration required for flight test vehicle with changing power requirements
Solution
MonoLith™ modular scaling allowed rapid iterations using same base modules
Results
- 3-month development timeline
- 225% cost savings vs custom approach
- Successful flight test program
Industrial Automation Fleet
Challenge
AGV fleet needed standardized power across 5 different vehicle types
Solution
Single MonoLith™ platform scaled from 25kWh to 150kWh across fleet
Results
- Unified maintenance procedures
- 50% reduction in spare parts inventory
- 99.7% uptime achieved
Defense Vehicle Program
Challenge
Mission-critical application requiring rapid deployment and field serviceability
Solution
MonoLith™ pack platform with comprehensive diagnostics and documented integration procedures
Results
- Faster bring-up with documented install & test
- Zero mission failures
- Exceeded MIL-STD requirements
MonoLith™ Battery System — FAQ
For executives (quick answers)
For engineers (the useful details)
Program & commercial
Straight talk
- If you need a UL-listed, road-legal pack next month, this isn’t it.
- If you need a credible pilot pack quickly—with a clean path to certs—this is exactly that.
- Lock cells/cooling/enclosure early; it saves months and five figures.
Getting started
- Duty cycle (CSV/plot), thermal constraints, envelope.
- Cell family (we’ll recommend from your load case).
- Required tests (UN38.3, EMC, vibe, IP).
- CAN map and connector set.
- Approve build sheet; we start cutting metal.
Ready to Experience the MonoLith™ Advantage?
Join industry leaders who have reduced their development costs by 75% and accelerated time-to-market with our patented platform technology.