Technical Resource Hub

Battery System Design Library

In-depth technical articles on battery system architecture, integration, testing, and validation. Written by engineers for engineers working on aerospace, defense, and industrial applications.

System DesignIntermediate

High-Voltage Battery Architecture

Design patterns for high-voltage battery systems including contactors, precharge circuits, HVIL interlocks, and safety architectures.

High-VoltageSafetyArchitecture
12 min
Read Article
System DesignIntermediate

BMS Selection & Integration

Comprehensive guide to selecting and integrating battery management systems, including interface standards, fault handling, and validation approaches.

BMSIntegrationCommunication
15 min
Read Article
Thermal DesignIntermediate

Thermal Management Strategies

Air cooling, liquid cooling, and phase-change approaches for lithium-ion batteries. Design calculations and validation methods.

ThermalCoolingAir
10 min
Read Article
Industry ApplicationsAdvanced

UAV Battery Pack Design

Specific considerations for unmanned aerial vehicle battery systems: weight optimization, discharge profiles, safety, and certification requirements.

UAVAerospaceWeight
8 min
Read Article
Industry ApplicationsAdvanced

UUV Battery Pack Design

Underwater unmanned vehicle battery design: pressure compensation, sealing, thermal challenges, and electrical safety in marine environments.

UUVMarinePressure
9 min
Read Article
Cell SelectionBeginner

Cylindrical vs Prismatic Cell Selection

Engineering tradeoffs between cylindrical and prismatic cell formats: packaging efficiency, thermal management, cost, and manufacturing considerations.

CellsFormatTradeoffs
7 min
Read Article
Safety & TestingIntermediate

Battery Safety Planning

Systematic approach to battery safety: hazard analysis, mitigation strategies, testing protocols, and failure mode analysis.

SafetyTestingFMEA
11 min
Read Article
ManufacturingAdvanced

Prototype to Production Transition

Bridging the gap from prototype battery systems to production-ready designs. DFM considerations, validation stages, and qualification testing.

ManufacturingDFMProduction
10 min
Read Article
System DesignBeginner

Battery Requirements Definition

Structured approach to defining battery system requirements: power profiles, environmental conditions, interfaces, and validation criteria.

RequirementsSpecificationPlanning
8 min
Read Article
Project ManagementBeginner

Technical Documentation & Deliverables

Essential documentation for battery projects: test reports, interface control documents, validation matrices, and technical specification formats.

DocumentationReportsDeliverables
6 min
Read Article

Need Custom Battery Engineering Support?

Our team provides technical consultation and custom design services for demanding applications.

Contact Engineering Team