Structured workflows for battery system requirements capture, architecture design, HV safety planning, thermal strategy selection, BMS integration, and validation testing. Written for senior engineers and technical decision-makers.
Structured approach to capturing electrical, physical, environmental, safety, and lifecycle requirements with traceability and testability.
Decision framework for selecting nominal voltage considering component availability, efficiency, safety scope, and system interfaces.
Conceptual design approach for high-voltage switching, precharge circuit topology, fault detection, and safety interlocks.
Decision tree for air cooling vs liquid cooling vs conduction cooling based on heat rejection, uniformity, and system constraints.
Framework for specifying BMS interfaces including CAN protocol, diagnostic signals, fault handling, and validation acceptance criteria.
Methodology for capturing temperature, vibration, shock, altitude, sealing, and EMC requirements without inventing test values.
Structure for Interface Control Documents covering electrical, mechanical, thermal, and communication interfaces with signal definitions.
Test plan structure including functional, environmental, safety, and performance validation with acceptance criteria categories.
Risk assessment workflow covering hazard identification, FMEA, mitigation hierarchy, and validation approach without certification claims.
Transition planning covering DFM/DFT analysis, pilot builds, process validation, documentation freeze, and supplier qualification.
In-depth technical articles on cell selection, BMS architecture, thermal management, and safety planning.
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